Innovation in sustainability: Introducing a new wrapping system for paper film

Following the recent approval of the new Packaging and Packaging Waste Regulation, as well as the introduction of a plastic tax in numerous European countries, the packaging industry has had to prioritize transitioning to a more sustainable model. As a result, at Innova Group, we are working on developing new packaging systems that align with the regulations and goals of the circular economy.

Our aim is to provide more efficient and environmentally friendly packaging solutions, so we not only equip our machinery with high-efficiency motors, but we also test new consumables. An example of this is our new pallet stretch wrapper adapted for the use of stretch paper. This stretch wrapper offers the same performance as a standard stretch wrapper model. By using paper instead of plastic, we contribute to reducing the carbon footprint and being more sustainable.

Stretch Paper: the green alternative to plastic film

The market is demanding alternatives to plastic, which have come from other consumables such as stretch paper. What are the advantages and benefits of using this material?

Environmental benefits

• Recyclability: Paper is 100% recyclable, which significantly reduces the amount of waste.
• Reduced carbon footprint: The production and recycling of paper generally generates less greenhouse gas emissions compared to plastics.
• Renewable raw materials: The paper consumable, usually kraft paper, comes from renewable natural resources and already recycled components.

Technical advantages:

• Efficient protection: The paper is treated to provide protection against impact and wear and tear that may occur during transportation.
• Versatility: It can be adapted to various pallet shapes and sizes, providing tailor-made, high-quality packaging.

Innova’s response: a wrapping machine designed for paper

In response to market demands, Innova developed the Cyclone platform stretch wrapper to accommodate paper consumables. This packaging system offers the same features as a standard wrapping machine model, with the advantage that it can work with both paper and plastic stretch film, depending on the customer’s requirements.

Technical features of the Cyclone paper wrapping machine

Innova’s paper-wrapping machine features an extremely versatile and modular platform wrapping system, which offers the following technical advantages:

• Wrapping carriage suitable for standard film or paper reels up to 600 mm in diameter.
• Pre-stretching of paper up to 30% and stretch film up to 350%.
• Production between 20 and 40 cycles per hour depending on the program used.
• MSS (Motorized Stretching System) reel carriage with mechanical or electrical pre-stretching system.
• Optimization of consumable usage by means of a Torque Control System.
• Height measurement by optical sensor
• Up to 99 programmable wrapping codes
• Own PLC with remote access for troubleshooting and programming.

A wide range of accessories is also available to suit load sizes, safety requirements, and vehicle and forklift access:

• Extendable column, to adapt to measurements of up to 2.7 meters.
• Fencing and external control panel for safety and compliance with regulations.
• Load weighing system
• Accessories for vehicle access: such as access ramp, installation of floor formwork, or platform adapted to a manual pallet truck.

It is important to highlight the adaptability of this wrapping machine, as it can work with both types of consumables, paper, and stretch film. This makes it an ideal machine for companies that switch between film types based on the material and customer.

What are the competitive advantages of using paper in packaging?

1. Load securement without the use of plastics

The Innova stretch wrapper adapted for paper offers a secure hold of the load as the standard wrapping model, providing excellent stability without the use of plastics. These are key features for working with industries that aim to eliminate plastic from their packaging.

2. Regulatory compliance and cost reduction

As an easily recyclable material, companies using paper consumables can reduce the costs associated with waste management and compliance with new environmental regulations and measures.

3. Improving brand image

When it comes to brand image, there are numerous advantages to using paper. Embracing sustainable practices and utilizing 100% recyclable materials, such as paper, can enhance brand perception among consumers by demonstrating the company’s dedication to the environment. By establishing a reputation as a sustainable company, you can gain a significant competitive edge in the market.

4. Social responsibility and the impact of green industry

Companies need to set a good example by adopting more sustainable processes and materials to promote a circular economy. For example, they can use recycled plastics and paper consumables. By doing so, these companies will improve their reputation among consumers who are increasingly choosing more sustainable options and products. It’s important for companies to make genuine contributions to creating a greener industry rather than just engaging in “greenwashing” through their business decisions.

In summary, the paper stretch wrapping machine by Innova is presented as a new alternative in the sector of more sustainable materials. It is now up to companies to evaluate and adopt newpackaging measures and solutions that will enable them to make the shift towards a more circular economy.

At Innova, as specialists in end-of-line packaging, we can assist you in choosing the most environmentally friendly consumables and conducting packaging tests to help you select the most sustainable and effective solution for your company. Do not hesitate to contact our technical team without obligation, we will be happy to advise you.